Overview
Services
Manufacturing Efficiency
, Production Management
, Quality Control
Approach
Observed factory workflow across departments — fabric, trims, sampling, cutting, sewing, finishing, and dispatch.
Identified key inefficiencies: poor ergonomics, lack of inline inspection, and bottleneck operations (e.g., sleeve-making).
Applied industrial engineering concepts to propose solutions like ergonomic seating, improved sewing layout, and inline quality checkpoints.
Executed two live projects:
Traffic Light Inspection System → early defect detection and operator accountability.
5S in Store Room → organization, cleanliness, and material handling.
outcomes and impact
Implemented 5S methodology and Traffic Light Inspection System, enhancing efficiency by 12.5% and reducing defect rates by 18%. Offered a long-term framework for scaling quality and operational efficiency while maintaining a productive environment.
